ABB launches OptiFact to optimize manufacturing unit information


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ABB Robotics launched its new modular OptiFact software program platform, which streamlines information assortment, visualization, and evaluation in automated manufacturing amenities. The platform allows customers to gather, handle, and analyze information from tons of of manufacturing unit units, together with ABB robots, to find out key efficiency indicators together with cycle time and general gear effectivity (OEE). By dashing up diagnostics and decision-making, OptiFact will increase the manufacturing line uptime with much less engineering effort, making certain manufacturing can maintain tempo with buyer demand. 

“Throughout industries, we see a dramatic improve within the digitalization of producing as firms search to extend the flexibleness, effectivity, and sustainability of their operations within the face of fixing shopper behaviors and long-term world expert labor shortages,” Marc Segura, President of ABB Robotics, mentioned. “At ABB Robotics, we’re enabling this shift with software program merchandise that companies must speed up their development in at present’s fast-changing market.”

Digitization, the acceleration of sustainable manufacturing, and the pandemic have all contributed to the elevated demand for automation options. In response to the Worldwide Federation of Robotics (IFR), the variety of robots bought worldwide has nearly tripled over the previous decade. Rising reliance on automation has resulted in more and more complicated manufacturing environments, driving demand for instruments to allow plant managers to gather and capitalize on information gathered as a facet product of automation.  

Think about, understand, elevate

OptiFact provides to ABB’s complete suite of main digital options that assist companies of all sizes think about new digitally enabled processes, understand them on the manufacturing unit ground, and elevate operations by simplifying manufacturing to extend productiveness and suppleness. With OptiFact, manufacturing unit operators can decide the foundation explanation for manufacturing errors and use ABB’s RobotStudio Cloud to make changes to this system and develop an improved robotic resolution.

RobotStudio’s desktopcloud, and AR viewer options assist customers simply plan and picture new deployments of ABB industrial robots or adapt present ones to new manufacturing duties. Its revolutionary options corresponding to Automated Path Planning enable robots to find out probably the most environment friendly paths and keep away from collisions with present obstacles. Providing a real “what you see is what you get” person expertise with 99% accuracy between the robotic’s digital twin and its real-world deployment, RobotStudio speeds design and commissioning time by as much as 50%.  

Utility-specific AI-driven software program expertise corresponding to ABB’s Merchandise Picker provides value-added options that facilitate the conclusion of robotics deployments with enhanced efficiency, security, and high quality. Greatest-in-class movement management cuts the facility necessities of choose and place operations by as much as 17%, dashing duties by 13%. VSLAM expertise (visible simultaneous localization and mapping) leverages synthetic intelligence for correct indoor navigation in dynamic indoor environments. 

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Efficiency in a number of manufacturing environments

OptiFact has been deployed in a number of manufacturing amenities, together with a extremely automated automotive manufacturing setting, the place it collects and analyzes manufacturing course of cycle occasions and different key efficiency indicators, offering unparalleled visibility into manufacturing unit operations and saving as much as 25% of specialists’ time. Consequently, the client has added the deployment of over 580 robots in its operations. 

The platform has additionally confirmed its worth for small and mid-sized enterprises. A further pilot demonstrated the platform’s means to determine manufacturing bottlenecks in manufacturing traces involving as much as 20 robots. The shopper’s digital crew built-in OptiFact into its manufacturing setting in simply two months from first contact to closing supply. As soon as deployed, OptiFact simplified information assortment and the visualization of key efficiency indicators corresponding to cycle time and Programmable Logic Controller (PLC) alarms. By addressing operational inefficiencies detected utilizing OptiFact, the power elevated manufacturing time by as much as 20%.